The National Highways Authority of India (NHAI) has launched India's first Multi-Lane Free Flow (MLFF) tolling system at the Chorayasi toll plaza on the Surat–Bharuch section of NH-48 in Gujarat — barrier-free tolling in which vehicles are charged without stopping. About 41,500 vehicles crossed on the first day, and NHAI plans to extend MLFF to roughly 25 national-highway fee plazas. For an NDA aspirant, this sits squarely in the science-and-technology plus infrastructure zone — RFID, ANPR, GNSS and India's highway network.
The news in one frame
The essentials:
- What: India's first Multi-Lane Free Flow (MLFF) — barrier-less — tolling system.
- Where: Chorayasi toll plaza, Surat–Bharuch section of NH-48, Gujarat.
- By whom: the National Highways Authority of India (NHAI).
- Technology: ANPR cameras + RFID/FASTag readers, minimal human intervention.
- Scale: about 41,500 vehicles on day one; rollout planned at around 25 fee plazas.
How MLFF works — the technology chain
Start with the mechanism, which is where the science questions live:
- An overhead gantry spans all lanes. There is no boom barrier and no dedicated toll lane — hence multi-lane free flow.
- RFID (Radio Frequency Identification): the FASTag on the windscreen is a passive tag — it has no battery. The reader's radio wave induces a current in the tag's antenna, which then transmits the vehicle's ID back. The account is debited automatically.
- ANPR (Automatic Number Plate Recognition): cameras at the front and rear photograph the number plate and read it using optical character recognition (OCR) — the backup and cross-check when a tag is missing, damaged or unreadable.
- Sensors (laser/LiDAR or radar) classify the vehicle type and axle count, since toll rates differ by class.
- The whole transaction is completed at highway speed, with enforcement handled afterwards by matching the ANPR read against the FASTag payment.
The physics behind RFID and OCR is exactly the kind of applied science the NDA GAT science notes cover.
From cash to satellites — the evolution of tolling
Place MLFF on the timeline — a reliable ordering question:
- Manual cash tolling — an attendant, a receipt, long queues.
- ETC (Electronic Toll Collection) with FASTag — a barrier that opens after the tag is read. FASTag became mandatory on national highways in 2021, and toll payments moved overwhelmingly cashless.
- MLFF (this step) — the barrier itself disappears; vehicles never slow down.
- GNSS / satellite-based tolling (next) — an On-Board Unit (OBU) tracks the vehicle by satellite (GPS/NavIC) and charges only for the distance actually driven on the tolled highway, with virtual gantries instead of physical ones.
The key conceptual jump: FASTag and MLFF charge per crossing of a point; GNSS charges per kilometre travelled — fairer for short-distance users. These themes recur in the NDA daily current affairs.
India's national-highway network — the exam facts
Round out with the infrastructure profile:
- NHAI was set up under the National Highways Authority of India Act, 1988 (operational from 1995) and works under the Ministry of Road Transport and Highways (MoRTH).
- India has one of the world's largest road networks; national highways are about 2% of road length but carry roughly 40% of road traffic.
- NH-44 (Srinagar to Kanyakumari) is India's longest national highway; NH-48 links Delhi–Jaipur–Ahmedabad–Mumbai–Bengaluru–Chennai and carries the busy Surat–Bharuch industrial corridor.
- Major programmes: Bharatmala Pariyojana (corridor development), the earlier NHDP and Golden Quadrilateral / North-South & East-West corridors, and PM Gati Shakti (multi-modal infrastructure planning).
- Numbering convention: odd-numbered NHs generally run north–south; even-numbered ones run east–west.
The revision hook: MLFF = barrier-free tolling, ANPR cameras + RFID/FASTag, first at Chorayasi on the Surat–Bharuch stretch of NH-48, Gujarat, ~41,500 vehicles day one, ~25 plazas planned; FASTag mandatory 2021; next stage = GNSS/satellite tolling charging by distance; NHAI Act 1988 (operational 1995) under MoRTH; NH-44 longest; odd NH = north-south, even = east-west.
The challenges MLFF must solve
A balanced answer needs the other side, and these are examinable too:
- Enforcement without a barrier: if a vehicle has no FASTag, a blacklisted tag or a zero balance, nothing physically stops it. Recovery then depends on the ANPR read being matched to the vehicle registration database (VAHAN) and a penalty being raised afterwards.
- Read accuracy: dirty, damaged, non-standard or obscured number plates defeat OCR — which is why High Security Registration Plates (HSRP) with a standard font and a laser-etched code matter for automated systems.
- Privacy and data: continuous number-plate capture creates a movement record; the data must be protected and retained only as long as needed.
- Interoperability: the same tag must work across states and concessionaires — handled by the National Electronic Toll Collection (NETC) programme run by NPCI (the body behind UPI, RuPay and IMPS).
Why it matters
For the essay/interview and bigger picture:
- Time and fuel: stopping and restarting heavy vehicles at plazas wastes fuel and hours; free flow cuts both — and cuts emissions from idling.
- Logistics cost: India's logistics cost as a share of GDP is a competitiveness issue; smoother highways directly reduce freight time.
- Transparency: an automated, digital toll trail reduces leakage and disputes — and the ANPR record aids traffic enforcement and security.
Exam relevance in one paragraph
For NDA GAT, retain: NHAI launched India's first Multi-Lane Free Flow (MLFF) barrier-free tolling system at the Chorayasi toll plaza on the Surat–Bharuch section of NH-48 in Gujarat, where about 41,500 vehicles crossed on day one, with a planned rollout at roughly 25 national-highway fee plazas; MLFF combines Automatic Number Plate Recognition (ANPR) cameras front and rear with high-performance RFID readers that authenticate the passive, battery-free FASTag, so vehicles pay without stopping at any barrier; the tolling ladder runs manual cash → FASTag ETC (mandatory on NHs from 2021) → MLFF (no barrier) → GNSS/satellite tolling using an On-Board Unit and NavIC/GPS to charge by distance actually travelled; NHAI was created by the NHAI Act, 1988 (operational 1995) under MoRTH, national highways are about 2% of road length but carry around 40% of traffic, NH-44 is the longest highway, and odd-numbered highways run north–south while even-numbered ones run east–west. For the essay, frame it as technology removing friction from India's logistics.
🎯 Practice MCQs
Q1. MLFF tolling is best described as: (a) barrier-free tolling without stopping (b) manual cash tolling (c) a toll exemption (d) a fuel tax → (a) — free-flow, no barrier.
Q2. India's first MLFF system was launched on: (a) NH-48 (Surat–Bharuch), Gujarat (b) NH-44, Punjab (c) NH-16, Odisha (d) NH-66, Kerala → (a) — the Chorayasi plaza on NH-48.
Q3. ANPR in MLFF stands for: (a) Automatic Number Plate Recognition (b) Advanced Node Priority Routing (c) Automated Network Payment Relay (d) Axle Number Position Reader → (a) — number-plate recognition.
Q4. FASTag works on the principle of: (a) RFID (radio frequency identification) (b) infrared beams (c) ultrasound (d) magnetism only → (a) — RFID.
Q5. A FASTag is a passive tag, meaning it: (a) has no battery and is powered by the reader's radio wave (b) uses a lithium cell (c) is solar powered (d) is mains powered → (a) — it draws energy from the reader's field.
Q6. FASTag became mandatory on national highways in: (a) 2021 (b) 1995 (c) 2010 (d) 2025 → (a) — 2021.
Q7. The next stage after MLFF, charging by distance travelled, is: (a) GNSS/satellite-based tolling (b) cash tolling (c) coupon tolling (d) manual passes → (a) — satellite-based tolling with an On-Board Unit.
Q8. India's own satellite navigation system is: (a) NavIC (b) GLONASS (c) Galileo (d) BeiDou → (a) — NavIC (IRNSS).
Q9. NHAI functions under which ministry? (a) Road Transport and Highways (b) Defence (c) Railways (d) Home Affairs → (a) — MoRTH.
Q10. NHAI was constituted under an Act of: (a) 1988 (b) 1950 (c) 2000 (d) 2014 → (a) — the NHAI Act, 1988.
Q11. India's longest national highway is: (a) NH-44 (b) NH-48 (c) NH-16 (d) NH-2 → (a) — NH-44, Srinagar to Kanyakumari.
Q12. Odd-numbered national highways generally run: (a) north–south (b) east–west (c) in circles (d) only in hills → (a) — north–south.
Q13. National highways form about 2% of road length but carry roughly: (a) 40% of traffic (b) 5% (c) 90% (d) 1% → (a) — about 40%.
Q14. The corridor-development highway programme is: (a) Bharatmala Pariyojana (b) Sagarmala (c) Udan (d) Jal Jeevan → (a) — Bharatmala (Sagarmala is ports).
Q15. A direct environmental benefit of free-flow tolling is reduced: (a) idling emissions and fuel waste (b) rainfall (c) soil fertility (d) river flow → (a) — less idling means less fuel burnt and fewer emissions.
📋 How this gets asked (PYQ pattern)
Transport technology is a reliable NDA sci-tech/infrastructure set. The reliable framings are the technology behind FASTag (RFID, passive tag), full forms (ANPR, MLFF, GNSS, NHAI), the tolling evolution ladder, and highway facts (NH-44 longest, odd = north–south, NHAI under MoRTH). A common trap swaps Bharatmala (highways) with Sagarmala (ports) or calls FASTag a battery-powered device. The fresh 2026 hook is India's first MLFF at Chorayasi on NH-48 — ideal for "first / which state / which technology" items. We reference the pattern, not any exact past question.
Preparing for NDA? Transport technology, RFID/GNSS and India's highway network are high-yield GAT topics and useful SSB discussion material. Follow our daily NDA current affairs and train with serving-officer faculty in the upcoming Cavalier courses in Delhi.
✍️ Written by Aditya Tiwari — Science, technology & current-affairs faculty at The Cavalier. Reviewed by the Cavalier Faculty Desk. The Cavalier, founded by ex-Army officers, has trained NDA/CDS/SSB aspirants since 2001 (Facebook · YouTube).
Source: PIB / NHAI, Ministry of Road Transport & Highways, 1 August 2026. Facts cross-verified with independent sources.